BEIER™ High Performance Repair

for Atlas Copco Tensor ST Tool Cables


Cable Repair for ATLAS COPCO part numbers:

4220 2636 XX / 4220 2757 XX / 4220 3891 XX / 4220 3772 XX

Our repair service comprises:

  • Complete control including high-voltage test
  • Complete removal of the damaged cable area
  • Tool Connector Upgrade with optimized BEIER™ housing and connector components
  • BEIER™ integrated bending protection: robust, high flexible and ergonomic
  • High-voltage final test with logging of resistance values in the mΩ-range
  • Delivery of the BEIER™ MATCH MAKER Adaptor at first time repair

You will receive the repaired tool cable with consideration for your individual needs normally within a few business days.

damaged OEM Cable before repair

Cable Type: Atlas Copco Tensor ST 4220 2636 05

OEM Cable after BEIER™ Repair: Version Regular

repaired & upgraded with optimized connector & housing parts as well as integrated bending protection

How to use

BEIER™ ST MATCH MAKER ADAPTOR

The Match Maker – Your adaptor for the cost-saving use of:

  • BEIER™ High Performance Replacement Cables Tensor ST Series
  • BEIER™ High Performance OEM Cable Repairs Tensor ST Series

The Match Maker adaptor is needed only once per controller.

As soon and the Match Maker is plugged in at the controller, you can operate with BEIER™ High Performance Replacement Cables or with repaired OEM Cables as a Plug & Play Solution.

BEIER™ MATCH MAKER - Your adaptor for the cost-saving use of BEIER™ High Performance Original Cable Repairs and BEIER™ High Performance Replacement Cables for Tensor ST Tools.
BEIER™ MATCH MAKER

MATCH MAKER: GENERAL INFORMATION

OEM tool cables (OEM = Original Equipment Manufacturer) of the Tensor ST series are fitted with a circuit board by Atlas Copco, which is queried from the controller. The OEM manufacturer utilises this circuit board in an attempt to prevent the use of qualitatively better BEIER™ High Performance Replacement Cables. However, we would not be the technology leader in tool cables if we were not able to provide our customers with a solution for this.

 

Due to technical reasons for quality assurance (high-voltage testing), we must permanently remove the circuit board from the OEM  cable. To enable the use of repaired OEM cables or BEIER™ High Performance Replacement Cables for the customer, we insert the original circuit board into our BEIER™ Match Maker adaptor.

 

The BEIER™ Match Maker is a pure non-profit service product that allows you to save costs in the easiest manner through our products and services.

 

Our delivery cycle appears as follows:

BEIER™ MATCH MAKER - Demonstration of the delivery concept for the BEIER™ MATCH MAKER Adaptor.
BEIER™ MATCH MAKER - Delivery Concept

Match Maker Additional Information

MATCH MAKER: REASONS FOR THE ADAPTOR SOLUTION

 

Due to our years of industry experience and demand for quality, we knowingly decided against the circuit board in the cable and opted for an adaptor solution for the following reason:

To be able to ensure the highest quality, all new and repaired cables will be tested with a defined high-voltage test at our facility. This high-voltage test would destroy the circuit board integrated into the cable. Conversely, we must assume that the OEM cables are not tested by means of high-voltage testing. For reasons of quality, we consider this to be alarming.

 

 

MATCH MAKER: MANUFACTURING OF THE ADAPTOR

 

In our BEIER™ Match Maker, we only use the original circuit board from the OEM cables. The original circuit board of the Tensor ST series is removed in our facilities during the first time repair or upon scrapping of an OEM cable and inserted into our BEIER™ Match Maker.

 

 

MATCH MAKER: APPLICATION OF THE ADAPTOR

 

The use of our Match Maker is very easy because it must only be inserted in between cable and controller. From then on, it allows our customers to use repaired OEM cables with up to twice the product life or BEIER™ High Performance Replacement Cables with a product life of up to three times greater. 

 

All of your controllers can be equipped with our Match Maker, wherein the Match Maker is only needed once per controller.

 

The Match Maker must remain connected permanently on the controller, even if the utilised tool cable is replaced with another BEIER™ High Performance Replacement Cable or with another repaired OEM cable. The Match Maker must only be removed when using an unrepaired OEM cable and kept for the next use with BEIER™ products.

Demonstration of the use of the MATCH MAKER Adaptor plugged in at the controller unit.
BEIER™ MATCH MAKER - Plugged in at Controller

MATCH MAKER: DELIVERY VARIATIONS

 

As only the original Atlas Copco circuit board of the Tensor ST series is inserted into our Match Maker, we can provide our customers with the following delivery variations:

 

Option 1: Delivery of the Match Maker upon first time repair of an OEM cable

You can save money by having your defective OEM cable repaired. We will provide you automatically with the Match Maker as a non-profit service product at our manufacturing cost if you send us your OEM cable for initial repair.

 

Option 2: Delivery upon simultaneously scrapping of an unrepaired OEM cable

This option is well-suited if the damage of the cable does not allow for repair or if you do not wish to have it repaired. You can send us an old, unrepaired OEM cable for scrapping. Upon simultaneously purchasing a new replacement cable from our facility, the Match Maker is free of charge as we will offer you a scrapping discount.

 

Option 3: Match Maker Starter Pack

If you do not have an OEM cable available for repair or scrapping, then we can offer you our Match Maker Starter Pack, which consists of:

  • One Match Maker Adaptor
  • One OEM Tool Cable upgraded with BEIERtm High Performance Tool Connector (connector version and cable length according to your choice)

Your advantages at a glance:

Optimized Fullservice

The BEIER™ DC Tool Cable Repair Service: fast, reliable, affordable

If your old OEM cable can no longer be repaired, we will offer you an attractive scrapping discount for a BEIER™ High Performance Replacement Cable of your choice.


TECHNOLOGIES TO YOUR ADVANTAGE: The SWIVEL Cable

There are applications in which the tool needs to be twisted in different directions. When twisting the tool, the cable will disturb the operator’s freedom of movement as well as the continuous rotation will affect the lifetime of the cable.

 

We have developed our patented Swivel Technology to cope with this difficulty:

 

The Swivel Cable is equipped with a rotative tool connector, which absorbs the rotation of a connected tool in a turning radius of

+/- 170 degrees. This enables to operator to twist the tool without perceiving the resistance of a non-rotative cable.

 

Benefits at a glance:

  • +/- 170° Twisting capability meaning maximum freedom of movement
  • Ergonomical: reduced stress for operator and material
  • Diversity to meet all requirements: Swivel Cables are available with three different connector
    housings: Straight ( Version Code: / S ), 90° Angle ( / 90S ) and 120° Angle ( / 120S )

Cost Savings

Repair instead of expensive new procurement:

 

With the BEIER™ Cable Repair Service you can save more than 65% of the new procurement price for OEM-Cables (depending on the cable type). At the same time we can increase the product life considerably thanks to our optimized connector and bending protection components.

Optional the BEIER™ Cable Repair can be offered with the following connector versions:

BEIER™ Swivel

for Atlas Copco Tensor ST

BEIER™ 90° Swivel

for Atlas Copco Tensor ST

BEIER™ 120° Swivel

for Atlas Copco Tensor ST


PDF product brochure:

Download
High Performance Replacement Cable, Cable Repair and Match Maker for Tensor ST
4220 2636 XX / 4220 2757 XX / 4220 3891 XX / 4220 3772 XX
BEIER_product-brochure_HPC+Repair+Match-
Adobe Acrobat Document 5.7 MB
Download

Direct Inquiry

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Additional Information:

ATLAS COPCO repairable Original Cables
DC Assembly Systems related topics
MATCH MAKER related topics

BEIER GmbH

Kapellenweg 27/1

73447 Oberkochen

Germany

 

FON:  +49 7364 9607 0

 

MAIL:  info@beier.de

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