BEIER™ HIGH PERFORMANCE CABLES

Replacement Cables for ATLAS COPCO part numbers:

Benefit now from optimized cable performance and effective cost reduction.

In comparison to conventional DC Tool Cables, our products stand out with three crucial advantages:

BEIER™ High Performance Replacement Cables are available in the following versions:

BEIER™ REPLACEMENT-VERSIONS:
Please see all available BEIER™ cable versions on the examplary basis of a cable with the length of 5 meters.
We have all common lengths on stock and can supply any special lengths on short notice.

There are applications in which the tool needs to be twisted in different directions. When twisting the tool, the cable will disturb the operator’s freedom of movement as well as the continuous rotation will affect the lifetime of the cable.

We have developed our patented Swivel Technology to cope with this difficulty:

The Swivel Cable is equipped with a rotative tool connector, which absorbs the rotation of a connected tool in a turning radius of

+/- 170 degrees. This enables to operator to twist the tool without perceiving the resistance of a non-rotative cable.

Benefits at a glance:

• +/- 170° Twisting capability meaning maximum freedom of movement
• Ergonomical: reduced stress for operator and material
• Diversity to meet all requirements: Swivel Cables are available with three different connector
  housings: Straight ( Version Code: / S ), 90° Angle ( / 90S ) and 120° Angle ( / 120S )

Flexi Cables were developed especially for applications, in which flexibility and low weight are crucial. Thanks to the optimized design with halved wire diameters, a Flexi Cable is a product with outstanding operator-friendliness. A cable comparable to a skipping rope.

Flexi Cables are barely perceptible while operating, at the same time offering you the decisive advantage of long term maintenance-free operations.

Benefits at a glance:

• Light as a feather for ultimate operator comfort
• Ultra flexible for maximum freedom of movement
• Sustainable: minimized weight and less maintenance efforts compared to battery driven tools
• Lowest overall maintenance costs: BEIER™ round cable designed for maximized maintenance-free product life

Note:

MATCH MAKER Adaptor Cable is required for the use of BEIER™ HP Replacement Cables for Tensor STR tools.

The STR Match Maker – Your adaptor cable for the cost-saving use of:

• BEIER™ High Performance Replacement Cables Tensor STR Series
• BEIER™ High Performance OEM Cable Repairs Tensor STR Series

The Match Maker Adaptor Cable is needed only once per controller.

As soon as the Match Maker Adaptor Cable is plugged in at the controller, you can operate with BEIER™ High Performance Replacement Cables or with repaired OEM Cables as a Plug & Play Solution.

OEM tool cables (OEM = Original Equipment Manufacturer) of the Tensor STR series are fitted with a circuit board by Atlas Copco, which is queried from the controller. The OEM manufacturer utilises this circuit board in an attempt to prevent the use of qualitatively better BEIER™ High Performance Replacement Cables. However, we would not be the technology leader in DC Tool Cables if we were not able to provide our customers with a solution for this.

Due to technical reasons for quality assurance (obligatory high-voltage testing), we must permanently remove the circuit board from the OEM cable. To enable the use of repaired OEM cables or BEIER™ High Performance Replacement Cables, we build the BEIER™

Match Maker Adaptor Cable only with original STR controller connectors from Atlas Copco including the circuit board.

The BEIER™ STR Match Maker Adaptor Cable is a pure non-profit service product that allows you to save costs in the easiest manner through our products and services.

Our manufacturing concept appears as follows:

Match Maker: Reasons for the adaptor solution

Due to our years of industry experience and demand for quality, we knowingly decided against the circuit board in the cable and opted for an adaptor solution for the following reason: 

To be able to ensure the highest quality, all new and repaired cables will be tested with a defined high-voltage test at our facility. This high-voltage test would destroy the circuit board integrated into the cable. Conversely, we must assume that the OEM cables are not tested by means of high-voltage testing. For reasons of quality, we consider this to be alarming.

Match Maker: Manufacturing of the adaptor

In our BEIER™ STR Match Maker Adaptor Cable, we only use the original PF6000 controller connector including the circuit board from Atlas Copco OEM cables. 

These components are removed in our facilities during the first time repair or upon scrapping of an OEM cable and integrated into our BEIER™ STR Match Maker Adaptor Cable.

Match Maker: Application of the adaptor

The use of our STR Match Maker Adaptor Cable is very easy because it must only be inserted in between tool cable and controller. From then on, it allows our customers to use repaired OEM cables with up to twice the product life or BEIER™ High Performance Replacement Cables with a product life of up to three times greater.

All of your controllers can be equipped with our STR Match Maker Adaptor Cable, wherein it is only needed once per controller.

The STR Match Maker Adaptor Cable must remain connected permanently on the controller, even if the utilized tool cable is replaced with another BEIER™ High Performance Replacement Cable or with another repaired OEM cable. The STR Match Maker Adaptor Cable must only be removed when using an unrepaired OEM cable and kept for the next use with BEIER™ products.

Match Maker: Delivery variations

As only the original Atlas Copco PF6000 controller connector is integrated into our STR Match Maker Adaptor Cable, we can provide our customers with the following delivery variations:

Option 1:

Delivery of the STR Match Maker Adaptor Cable upon first time repair of an OEM cable

You can save money by having your defective OEM cable repaired. We will provide you automatically with the STR Match Maker Adaptor Cable as a non-profit service product at our manufacturing cost if you send us your OEM cable for initial repair.

Option 2:

Delivery upon simultaneously scrapping of an unrepaired OEM cable

This option is well-suited if the damage of the cable does not allow for repair or if you do not wish to have it repaired. You can send us an old, unrepaired OEM cable for scrapping. Upon simultaneously purchasing a new replacement cable from our facility, the STR Match Maker Adaptor Cable is free of charge as we will offer you a scrapping discount.

Option 3:

STR Match Maker Adaptor Cable Starter Pack

If you do not have an OEM cable available for repair or scrapping, then we can offer you our STR Match Maker Adaptor Cable Starter Pack, which consists of:

• one STR Match Maker Adaptor Cable
• one OEM Tool Cable Tensor STR upgraded with BEIER™ High Performance Tool Connector 
  (connector version and cable length according to your choice) and modified controller connector in Tensor ST version

OUR REPAIR SERVICE COMPRISES:

• Complete control including high-voltage test
• Complete removal of the damaged cable area
• Tool Connector Upgrade with optimized BEIER™ housing and connector components
• BEIER™ Integrated Bending Protection: robust, high flexible and ergonomic
• Controller Connector modification into Tensor ST version
• High-voltage final test with logging of resistance values in the mΩ-range
• Delivery of the BEIER™ MATCH MAKER Adaptor Cable at first time repair

Damaged OEM Cable before repair

OEM Cable after repair: Features and benefits

Your advantages at a glance:

Better performing than any OEM cable - yet longer lasting, more cost-efficient and essentially more sustainable than a battery tool:

High Performance Cables mean the most economic solution within the field of DC Assembly Tools:

Unrivalled product life at cheapest prices, offering ultimate operator comfort thanks to our rotative Swivel Connectors and our ultra-light Flexi Cables. In contrast to battery tools, the combination of corded tools and BEIER™ High Performance Cables is unrivalled when it comes to sustainability, as it allows many years of maintenance-free operations thanks to the optimized cable design. In the event of mechanical damage, our cables can be easily serviced at very economical pricing for repeated long-term operations free of maintenance.

Your advantage:

With the BEIER™ Cable Repair Service you can save more than 65% of the new procurement price for OEM-Cables (depending on the cable type). At the same time we can increase the product life considerably thanks to our optimized Tool Connector and integrated bending protection.

Comparison of average price-performance ratio:

PDF product brochure:

Additional Information: