BEIER™ HIGH PERFORMANCE CABLES FOR

Atlas Copco Tensor ST Tools


Replacement Cables for ATLAS COPCO part numbers:

4220 2636 XX / 4220 2757 XX / 4220 3891 XX / 4220 3772 XX

Benefit now from optimized cable performance and effective cost reduction.

 

In comparison to conventional DC Tool Cables, our products stand out with three crucial advantages:

 

three-times higher product life

 

improved ergonomics

 

much more affordable


BEIER™ High Performance Replacement Cables are available in the following versions:

BEIER™ Regular

for Atlas Copco Tensor ST

AC - 4220 2636 XX / R

BEIER™ Swivel

for Atlas Copco Tensor ST

AC - 4220 2636 XX / S

BEIER™ 90° Swivel

for Atlas Copco Tensor ST

AC - 4220 2636 XX / 90S


BEIER™ 120° Swivel

for Atlas Copco Tensor ST

AC - 4220 2636 XX / 120S

 

 

BEIER™ Swivel Technology

Patent Pending

+/- 170° twisting capability

 

 

left: BEIER™ Standard Cable

Cable diameter 13.5 mm

right: BEIER™ Flexi Cable

ultra light & flexible

Cable diameter 10.5 mm


BEIER™ REPLACEMENT-VERSIONS:
Please see all available BEIER™ cable versions on the examplary basis of a cable with the length of 5 meters.
We have all common lengths on stock and can supply any special lengths on short notice.

Example for BEIER™ Item Number Structure


BEIER™ Item Number

Version

Description


AC - 4220 2636 05 / R

Regular

Straight, non-rotatable


AC - 4220 2636 05 / S

Swivel

Straight, +/- 170° rotatable


AC - 4220 2636 05 / 90S

90° Swivel

90° angled, +/- 170° rotatable


AC - 4220 2636 05 / 120S

120° Swivel

120° angled, +/- 170° rotatable


AC - 4220 2636 05 / RF

Regular Flexi

Straight, non-rotatable, Flexi Cable


AC - 4220 2636 05 / SF

Swivel Flexi

Straight, +/- 170° rotatable, Flexi Cable


AC - 4220 2636 05 / 90SF

90° Swivel Flexi

90° angled, +/- 170° rotatable, Flexi Cable


AC - 4220 2636 05 / 120SF

120° Swivel Flexi

120° angled, +/- 170° rotatable, Flexi Cable


TECHNOLOGIES TO YOUR ADVANTAGE: THE SWIVEL CABLE

There are applications in which the tool needs to be twisted in different directions. When twisting the tool, the cable will disturb the operator’s freedom of movement as well as the continuous rotation will affect the lifetime of the cable.

 

We have developed our patented Swivel Technology to cope with this difficulty:

 

The Swivel Cable is equipped with a rotative tool connector, which absorbs the rotation of a connected tool in a turning radius of

+/- 170 degrees. This enables to operator to twist the tool without perceiving the resistance of a non-rotative cable.

 

Benefits at a glance:

  • +/- 170° Twisting capability meaning maximum freedom of movement
  • Ergonomical: reduced stress for operator and material
  • Diversity to meet all requirements: Swivel Cables are available with three different connector
    housings: Straight ( Version Code: / S ), 90° Angle ( / 90S ) and 120° Angle ( / 120S )

TECHNOLOGIES TO YOUR ADVANTAGE: THE FLEXI CABLE

Flexi Cables were developed especially for applications, in which flexibility and low weight are crucial. Thanks to the optimized design with halved wire diameters, a Flexi Cable is a product with outstanding operator-friendliness. A cable comparable to a skipping rope.

Flexi Cables are barely perceptible while operating, at the same time offering you the decisive advantage of long term maintenance-free operations.

 

Benefits at a glance:

  • Light as a feather for ultimate operator comfort
  • Ultra flexible for maximum freedom of movement
  • Sustainable: minimized weight and less maintenance efforts compared to battery driven tools
  • Lowest overall maintenance costs: BEIER™ round cable designed for maximized maintenance-free product life

Note:

 

MATCH MAKER Adaptor is required for the use of BEIER™ HP Replacement Cables for Tensor ST tools.

How to use

BEIER™ ST MATCH MAKER ADAPToR

The Match Maker – Your adaptor for the cost-saving use of:

  • BEIER™ High Performance Replacement Cables Tensor ST Series
  • BEIER™ High Performance OEM Cable Repairs Tensor ST Series

The Match Maker adaptor is needed only once per controller.

As soon and the Match Maker is plugged in at the controller, you can operate with BEIER™ High Performance Replacement Cables or with repaired OEM Cables as a Plug & Play Solution.

BEIER™ MATCH MAKER - Your adaptor for the cost-saving use of BEIER™ High Performance Original Cable Repairs and BEIER™ High Performance Replacement Cables for Tensor ST Tools.
BEIER™ MATCH MAKER

MATCH MAKER: GENERAL INFORMATION

OEM tool cables (OEM = Original Equipment Manufacturer) of the Tensor ST series are fitted with a circuit board by Atlas Copco, which is queried from the controller. The OEM manufacturer utilises this circuit board in an attempt to prevent the use of qualitatively better BEIER™ High Performance Replacement Cables. However, we would not be the technology leader in tool cables if we were not able to provide our customers with a solution for this.

 

Due to technical reasons for quality assurance (high-voltage testing), we must permanently remove the circuit board from the OEM  cable. To enable the use of repaired OEM cables or BEIER™ High Performance Replacement Cables for the customer, we insert the original circuit board into our BEIER™ Match Maker adaptor.

 

The BEIER™ Match Maker is a pure non-profit service product that allows you to save costs in the easiest manner through our products and services.

 

Our delivery cycle appears as follows:

BEIER™ MATCH MAKER - Demonstration of the delivery concept for the BEIER™ MATCH MAKER Adaptor.
BEIER™ MATCH MAKER - Delivery Concept

Match Maker Additional Information

MATCH MAKER: REASONS FOR THE ADAPTOR SOLUTION

 

Due to our years of industry experience and demand for quality, we knowingly decided against the circuit board in the cable and opted for an adaptor solution for the following reason:

To be able to ensure the highest quality, all new and repaired cables will be tested with a defined high-voltage test at our facility. This high-voltage test would destroy the circuit board integrated into the cable. Conversely, we must assume that the OEM cables are not tested by means of high-voltage testing. For reasons of quality, we consider this to be alarming.

 

 

MATCH MAKER: MANUFACTURING OF THE ADAPTOR

 

In our BEIER™ Match Maker, we only use the original circuit board from the OEM cables. The original circuit board of the Tensor ST series is removed in our facilities during the first time repair or upon scrapping of an OEM cable and inserted into our BEIER™ Match Maker.

 

 

MATCH MAKER: APPLICATION OF THE ADAPTOR

 

The use of our Match Maker is very easy because it must only be inserted in between cable and controller. From then on, it allows our customers to use repaired OEM cables with up to twice the product life or BEIER™ High Performance Replacement Cables with a product life of up to three times greater. 

 

All of your controllers can be equipped with our Match Maker, wherein the Match Maker is only needed once per controller.

 

The Match Maker must remain connected permanently on the controller, even if the utilised tool cable is replaced with another BEIER™ High Performance Replacement Cable or with another repaired OEM cable. The Match Maker must only be removed when using an unrepaired OEM cable and kept for the next use with BEIER™ products.

Demonstration of the use of the MATCH MAKER Adaptor plugged in at the controller unit.
BEIER™ MATCH MAKER - Plugged in at Controller

MATCH MAKER: DELIVERY VARIATIONS

 

As only the original Atlas Copco circuit board of the Tensor ST series is inserted into our Match Maker, we can provide our customers with the following delivery variations:

 

Option 1: Delivery of the Match Maker upon first time repair of an OEM cable

You can save money by having your defective OEM cable repaired. We will provide you automatically with the Match Maker as a non-profit service product at our manufacturing cost if you send us your OEM cable for initial repair.

 

Option 2: Delivery upon simultaneously scrapping of an unrepaired OEM cable

This option is well-suited if the damage of the cable does not allow for repair or if you do not wish to have it repaired. You can send us an old, unrepaired OEM cable for scrapping. Upon simultaneously purchasing a new replacement cable from our facility, the Match Maker is free of charge as we will offer you a scrapping discount.

 

Option 3: Match Maker Starter Pack

If you do not have an OEM cable available for repair or scrapping, then we can offer you our Match Maker Starter Pack, which consists of:

  • One Match Maker Adaptor
  • One OEM Tool Cable upgraded with BEIERtm High Performance Tool Connector (connector version and cable length according to your choice)

Your advantages at a glance:

Features & Benefits

Better performing than any OEM cable - yet longer lasting, more cost-efficient and essentially more sustainable than a battery tool:

  • Optimized cable design
  • Improved product life
  • Improved ergonomics
  • Swivel Cables for unrestricted movement
  • Flexi Cables for ultimate operator comfort
  • Improved safety through multiple-shielding
  • Sustainable: long lasting & repeatedly repairable
  • Extension of the maintenance intervals
  • Cheaper prices

  • Delivery times: ultra fast & flexible

  • Less procurement expenses

  • Less storage costs

  • Lowered production downtimes
  • Repair instead of expensive new purchase

High Performance Cables mean the most economic solution within the field of DC Assembly Tools:

Unrivalled product life at cheapest prices, offering ultimate operator comfort thanks to our rotative Swivel Connectors and our ultra-light Flexi Cables. In contrast to battery tools, the combination of corded tools and BEIER™ High Performance Cables is unrivalled when it comes to sustainability, as it allows many years of maintenance-free operations thanks to the optimized cable design. In the event of mechanical damage, our cables can be easily serviced at very economical pricing for repeated long-term operations free of maintenance.

Cost Savings

Cost savings through improved performance at more affordable prices:

 

On average, BEIER™ High Performance Replacement Cables reach a product life of up to three-times higher than OEM cables.

At the same time, our cables are normally much more affordable than comparable OEM cables.

PDF product brochure:

Download
High Performance Replacement Cable, Cable Repair and Match Maker for Tensor ST
4220 2636 XX / 4220 2757 XX / 4220 3891 XX / 4220 3772 XX
BEIER_product-brochure_HPC+Repair+Match-
Adobe Acrobat Document 5.7 MB
Download

Direct Inquiry

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Additional Information:

High Performance Replacement Cable - former BEIER™ / GORE Part Numbers:
ATLAS COPCO Replaceable Original Cables
ATLAS COPCO Compatible DC Nutrunners
ATLAS COPCO Compatible Controllers for Tensor ST
DC Assembly Systems related topics
MATCH MAKER related topics

BEIER GmbH

Kapellenweg 27/1

73447 Oberkochen

Germany

 

FON:  +49 7364 9607 0

 

MAIL:  info@beier.de

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